At Longcliffe, we process pure limestone at our Brassington Moor Quarry, as well as quality dolomite aggregates at our Ryder Point Quarry.

Our base limestone deposits are of an exceptionally high quality, typically measured as 99.5% pure calcium carbonate. This purity, combined with sophisticated production techniques, enables us to offer a broad range of products – over 100 in all.

From large natural block to fine granules and powders we can supply calcium carbonate for demanding applications including glassmaking, rubber, carpet-backing and architectural structures.

Extraction and Processing of Quality Limestone

The extraction process begins some time before the blasting.  To plan the phasing of the quarry development, boreholes are drilled to analyse the geology of the limestone and identify the location of the most pure material.

Once the quarry plan has been agreed, ‘overburden’ (the soil lying on top of the rock) is stripped.  Then state of the art technology is used to plot the locations for the explosives drill holes.

The rock face at the quarry has to be drilled and blasted to produce stone feedstock. This is taken to the plant where it undergoes a variety of processes including crushing, drying, milling, screening and classification to produce a wide range of high quality aggregates, granules and fine powders. Continuous re-processing of any by-products ensures waste from our operations is eliminated.

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Quarrying & Processing

Quarrying & Processing

At Longcliffe, we process pure limestone at our Brassington Moor Quarry, as well as quality dolomite aggregates at our Ryder Point Quarry.

Our base limestone deposits are of an exceptionally high quality, typically measured as 99.5% pure calcium carbonate. This purity, combined with sophisticated production techniques, enables us to offer a broad range of products – over 100 in all.

From large natural block to fine granules and powders we can supply calcium carbonate for demanding applications including glassmaking, rubber, carpet-backing and architectural structures.

Extraction and Processing of Quality Limestone

The extraction process begins some time before the blasting.  To plan the phasing of the quarry development, boreholes are drilled to analyse the geology of the limestone and identify the location of the most pure material.

Once the quarry plan has been agreed, ‘overburden’ (the soil lying on top of the rock) is stripped.  Then state of the art technology is used to plot the locations for the explosives drill holes.

The rock face at the quarry has to be drilled and blasted to produce stone feedstock. This is taken to the plant where it undergoes a variety of processes including crushing, drying, milling, screening and classification to produce a wide range of high quality aggregates, granules and fine powders. Continuous re-processing of any by-products ensures waste from our operations is eliminated.

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Our Process

Process Summary

1. Drilling and blasting

Blast holes are drilled into the rock face and dust collected from the drill bit. The dust is analyzed by our in-house laboratory for a range of chemical elements to ensure the feed stock limestone meets the exacting final product specifications.

2. Blast

Under controlled conditions a small blast produces tonnes of large stones. The average blast will produce 8000 tonnes of limestone to feed the first part of our process. See a real blast

3. Loading stone for crushing.

Stone is loaded onto vehicles for transportation to the primary crusher. Our quarry vehicles can carry up to 70 tonnes per trip.

4. Stone scalping and primary crushing

Stone scalping removes clay and the clean stone is processed through a jaw crusher to reduce the size from 300mm to 125mm down.

5. Secondary crushing and screening

The limestone is further reduced in size through secondary crushing and screening processes. Coarse aggregates and roadstone/fill grades are produced by passing this stone over several screens to separate out the various size fractions.

6. Separation into different feedstocks

After analysis for a wide range of naturally occurring elements such as heavy metals, the processed stone is separated by its chemical composition and colour to ensure that the grades we make are of the highest standards to supply glass customers, animal feed manufactures and a wide range of other specialised industries.

7. Drying

We then process our calcium carbonate through gas fired fluidised driers to less than 0.1% moisture to provide feedstock to the Longcal granules and Superlon specialty powders manufacturing plants.

8. Screening grinding and classification

Pure dried calcium carbonate is now separated using energy efficient screening methods into a wide range of Longcal grits and granules. Further grinding and classification produces a range of specialised Superlon powders from 600µm down to 2 µm in size.

9. Storage and loading

All finished dried products are held in large silos ready to be loaded into tankers and tippers for delivery to our customers. Our huge storage capacity and central location ensures reliabilty of supply.

Our Process

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